DRUPA 2000: Binding Equipment

There are many new options in the digital information era. However, Drupa reminds us that printing will not be completed until it is packaged and delivered to the end user in a marketable form. In the next few years, we will continue to convert printed paper into finished products, and we will continue to move faster. This article mentions the display of cutting, folding, saddle stitching, binding and book development in commercial printing and digital printing in Düsseldorf. Drupa is so big that it's impossible to see everything. Muller Martini, Heidelberg/Bolla and Xerox have all shown well at the exhibition. Visit the Martinique Rotary booth to see a half-width variable-area web press, saddle-stitching, perfect binding, and mailing technology. Heidelberg equipment from the high-volume Pacesetter 870 saddle stitching (Stitchexpert) and Binderpert (Bindexpert) equipment to meet the requirements of printing on demand. CIP3 manipulated folding and cropped display. Xerox also organized many partners to exhibit various online or offline binding devices. Computer Controls Drupa generally showed that many of the devices that are possible due to digital processes are time-saving. It is clear that most suppliers of printing and finishing, book binding and book-making equipment respond to the trend of the printing industry to require faster conversion to shorter versions. Their technological development now enables networked operations (such as CIP3) and flexible configuration of all required functions to meet users' needs for continuous improvement of the product. The integration of print finishing into digital process flow results in greater productivity because individual production processes are now connected and once data is entered, they can be used by technical and management departments. The self-testing system shown by Martini, Pola (distributed by Heidelberg) and other manufacturers is like the obvious trend of Drupa 2004. Nothing is even more irritating than the machine's squeezing time when it's time-critical. The printing shop delays due to post-processing delays are even more important. With these systems, a random computer analyzes the mechanical and electrical faults of the equipment and helps the operator to solve the problem. If it cannot determine the problem, the video camera/Internet connection can be used to transfer it to a highly trained manufacturer's representative located anywhere in the world. Cutting system Recently, cutting has become a high-tech, and the 15 high-speed paper machines exhibited by Pola illustrate this point. Many paper cutters (such as Paula's Compucut) are now part of the on-line printing shop. All production processes (from prepress to finishing) are controlled by data on the electronic job voucher. Compucut received the GATF's InterTech Award in 1999 and this time demonstrated a user-defined automatic cutting program that uses prepress data and connects to data control. In Compucut's handling of the internal network, the new Polla Control Management (PCM) offers the possibility of external networking. The PCM can accept outside process data for use in automated cutting programs, as well as download new software over the Internet. Video steps are also added to the integrated operating instructions, which makes it easier to operate. The PCM machine includes an interface that enables remote diagnosis/offsite maintenance. In addition to image transmission, voice communication is also possible, paving the way for video conferencing. The camera can also be used for automatic positioning and time control. Other papermaker manufacturers, such as Warrenberg (marketed by Mann Rolland), have also demonstrated similar systems, although their functionality is not as strong. For smaller operations, Warrenberg introduced the Digi-Cut, a 21-inch hydraulic paper cutter. The new label printer made by Bora debuted on Drupa. There are two systems to deal with a variety of labels: "SC" for cutting square labels, "DC" for die cutting labels. In the presentation, the sheet is loaded by an automatic stack lift mechanism. The sheet passes through a counter, a paper creel, a paper press station, and a pneumatic conveying unit. The sheet is then automatically cut into strips and transferred to an on-line die-cutting station. If the labels need to be die-cut, they are cut through the static die, and then automatically strapped and stacked. Other shows highlighted the use of a large number of peripheral devices to enhance the overall quality and productivity of the work environment. For example, Prefecta's Cut-O-Drill is aimed at digital printing plants, cutting and punching in one operation, saving time and space. (See). The folding machine folding shop is a department formerly known as aspirin because of the complex process that induced headaches, which included the setting of folding machines, exchange of printing plates and deflection rollers, and measurement of folding rollers with calipers. Fortunately, that day has passed, because computerized settings are replacing mechanical settings. Most folding rollers do not even have adjustment knobs - they are all computer programmed. Because these computers store a large number of variable folding configurations, all operators must check the thickness of the sheets, enter the size of the sheets, and select the folding style. Each operation is automated, including paper feeding and posting. Presetting (CIP3) can be done via cable or storage media. Other flexible systems work with folding machines to produce eye-catching emails. On-line sizing, cutting, inkjet, sticking card systems, etc., have all been introduced and exhibited by major folding machine manufacturers. Changes in decoration can also be seen in the decorative aspects. Heidelberg's Stahl folder shows the new color icons in Heidelberg. Impressive is Compufold, a newly designed, high-speed, folding-folding, fenced-folder, pneumatically controlled, capable of reaching 20,000 cph. MBO has several new models and features, including the linear knife system. The MBO displays the CIP3 integrated Navigate Control-Touch and Navigate Control-Data Manager systems on its T700 and T800 fenced folders. Some of these advanced systems use sensors that can operate at ideal speeds. The MB (Mathias Bauerle, parent company of GBR Systems) computerized automatic folding system (CAS) is also very impressive. After the job's data is stored, it is used for microprocessor-controlled folding and machine settings. (See http://engllish.mbfold.de/index.html) Heidelberg's Starr and MBO also launched a linesealing machine (threadlineling). MBO exhibited a new type of drum line seal. Equipment to meet this increasingly popular binding method. The saddle-studded Drupa is in this area belonging to Martini's Optima saddle stitching. This company has 300 new models. Optima is said to increase productivity by 50%, and the set time will also be shortened. No tools are used to set and change the format. The heavily loaded saddle stitcher is equipped with a wide range of quality control functions for three shifts. The Optima is used for horizontal input, such as platform paper stack feeders, cardboard flaps (for reply cards or staple inserts), and sample adhering machines (for cards, cargo samples, brochures, CD-ROMs, etc.). Can meet current and future needs. Input can be loaded manually or in stacks, or via FlexiRoll or PrintRoll, with a high degree of automation. Industry experts (and competitors) are very concerned about this patented cutting program for horse-riding staplers. Central control of touch screen operation makes operation easier. The current machine status is displayed on the panel using self-interpreted symbols (pictograms). Optional bookbinding features, non-centralized control components, and quality control (including automatic symbol recognition) allow users to accept only perfect, complete products. Although the speed of the saddle-stitching has reached 16,000 cph, manufacturers have noticed that high mechanical speed does not always increase net output. In general, the paper to be processed determines the maximum speed. Therefore, the more important feature when evaluating stapler performance is the ability to shorten the set-up time, higher continuous operation speed and minimal waste. The new type of saddle stitcher and ST400 is a new model of the Stitchmaster production line where Heidelberg/Starl completes the collation, stapling and cutting. This combination stapler uses CIP3 to automate the pre-setting of frames. The integrated automatic format setting can be used for a variety of feeders, staplers, cutters, and offset stackers, which are standard features. When using a tractor, the ST400 is said to reach 14,000 cph. On the web, Heidelberg has introduced the Pacesetter 870, a heavy-duty stapler with a selective binding control and countless inkjet options, and a proven integrated system with high-speed productivity features. Hourly, 15500 books can be booked in single or double format. Océ introduced the new Digistitch System 2000, which operates on the fastest digital presses. It is worth mentioning that 8200 printed bound books are produced. Ferag shows a new type of MSD compact insert roller for on-line or off-line operation. For the first time, a new compact CombiDrum was introduced, for short and medium-length job assignments and bookbinding. Vijuk displayed the Purlux 321-T horse-riding stapler, which was made in China. The staple was made in Germany and the electronic devices were made in Germany and Japan. Nonetheless, these international components work well together at 10,000 cph. Bindings Drupa also exhibited a number of wireless staplers, including many on-demand printing systems. Some people say that some on-demand configurations do not produce spine, and some have only a few features. This may use non-coated paper instead of inked coated paper. Most books made of hot melt glue cannot be leveled. The two exceptions are the Planax stapler and Ribler's RC-1. Both use cold latex adhesive, which allows the glued book to be leveled. The RC-1 was first exhibited in the Xerox showroom and features a Smart Clip that automatically adjusts to any book thickness. The new patent is a method of preparing the book block. It is extruded onto the spine with cold latex (PVA) to maintain consistent viscosity. If you want to find a low-cost binding machine for business use, RC-1 is a good choice. Heidelberg Web, Martini, Kolbs, and Warrenberg have all exhibited improved versions of their perfect binder system. Kolbs demonstrated the new vacuum belt collation system. Martini's new Acoro medium-range perfect binder is highly anticipated, with 5000 books per hour. Acoro will not break any records. The key to this bindery is the ability to quickly change the format. Visitors can see the change of product from 8.5X11 inches to 5.5X8.5 inches with different thickness within 54 seconds. The secret behind this speed is that 35 sets of positions are adjusted using 20 different motors. Acoro can bind hot melt, PUR or cold latex. The Martini booth also featured a new Corona Compact, a heavy-duty, three-shift, perfect binding machine that offers high efficiency and high quality. Traditional bookmaking Hardcover book binding is very active. The fastest conversion capability is the basic requirement of a printing factory to cope with shorter and shorter print runs. The two hardcover bookbinding machine manufacturers Kolbs and Book Technology Group (BTG) have demonstrated innovative models in this field, and now standard is more than 60 books per minute. BTG's "Diamant" (Diamond) Book Binding Line produces high quality books and is also the most popular Drupa souvenir. Diamant's new synchronous drive guarantees smooth operation. The setting can be completed within minutes with the help of servo motors and new electronic components. BTG offers Martini's Ventura Book Cable Threading Machine, capable of handling 200 doublings per minute and handling dual-link jobs. The menu-guided touch-screen operation, with fault diagnosis, sets a new industry standard. On the same book production line, users can choose either a lined book block or a sticky book block (from a connected Martini Trendbinder) so that the back of the book is aligned with the stretched paper or fiber. The books were cut on the MeritS before entering the Diamant book production line. If the next process is interrupted, there are two MicroPark towers that store the book block and act as a buffer—a standard part of an online system. These unique towers can also be used as additional drying or cooling conveyors. The book core of the Diamant book gutter goes back twice. Gauges and books