Komori H-UV Drying Technology Introduction

The H-UV system is Komori's meticulously developed UV UV drying system. Its components include ultraviolet UV lamps and high-sensitivity ultraviolet UV inks developed using Komori's unique expertise. The H-UV system only installs one UV lamp on the delivery device, which can guarantee outstanding printing quality and reliability, and at the same time play an active role in reducing costs and focusing on environmental protection.

The advantages of UV drying system

Overall shortened work hours

Printed sheets are quickly dried by the online method, which significantly shortens the number of man-hours compared with conventional oily printing. Since the printed products can be printed, die-cut, folded, and other post-press bindings after printing, the Komori H-UV system can effectively reduce the overall cycle time from the receipt of printed materials to delivery to customers.

Reduce inventory space

With the Komori H-UV system, there is no need for a large area of ​​inventory because there is no need to wait for the drying time as oily printing. In turn, it has also reduced the inventory space that has been continuously expanding with the continuous increase of multi-category and small-volume printing services.

Use non-powder printing process to improve printing quality

Since no dusting is used in the printing process, powder falling and other failures do not occur. The surface of the print is smooth, which is conducive to the post-processing of the printed surface. In addition, the on-demand printer can also reduce the failure caused by overprinting. The use of the Komori H-UV system will help the company to develop a strict printing business for dusting adhesion and obtain more orders. Because it does not produce the phenomenon of dry density after drying, the operator can quickly and easily confirm the quality of the printed product.

The advantages of H-UV drying system

Economical
1. Save energy and reduce computing costs

The carbon dioxide (CO2) emissions of the Komori H-UV system (GL-40, for example, 39.8t throughout the year) is equivalent to only 1/4 of that of conventional UV-UV drying systems (159.5t of the year). During the long-term operation, the overall operating cost including the replacement of consumables such as light bulbs can be reduced. Since the amount of heat emitted by UV or the like itself is small, it is possible to suppress the deformation of printed sheets due to heat.

2. Saving the budget for initial installation costs

The Komori H-UV system is installed inside the press and the power supply unit is also very compact. Since the Komori H-UV system does not generate ozone and its heat dissipation is low, it is not necessary to install air-conditioning equipment such as exhaust pipes. Compared with the ordinary UV system, the initial installation cost can be greatly reduced. It is a system that is easy to introduce.

Energy saving and environmental protection

1. Eco-friendly environmental protection system

The H-UV system does not generate ozone because it cuts short wavelengths of ordinary UV lamps. Because no dusting is used, the system can effectively improve the production environment of the printing factory. It is an ideal energy-saving and environmental protection printing production support system that conforms to the trend of the times.

2. Effective use of space

Thanks to the Komori H-UV system installed inside the press, the design is very compact and companies do not need to worry about setting up space. And because it is fast drying, there is no need to wait for the drying time, which helps companies to effectively use plant space.

A list of Komori presses that can be equipped with the H-UV system and related specifications are available for reference.

Machine category
machine type
Note
Lithrone S Series 26", 29", 32", 40" and 44" Presses
LS-26 LS-29 LS-26P LS-29P LS-32 LS-40 LS-40P LS-44
· The Lithrone S SP series, the Enthrone series, the Spica series of sheet-fed offset presses, and the System series of web offset presses cannot be equipped with the H-UV system.
• According to the specifications of different printing presses, the paper thickness and printing speed will change.
Lithrone G Series 40 Inch Presses
GL-40 GL-40P
Lithrone SX Series 29" and 40" Presses
LSX-29 LSX-40 LSX-40RP

project
H-UV system
General UV system
Note
Lighting control
The light is on for about 1 minute The light is off for about 3 minutes
The light is on for about 1 minute The light is off for about 3 minutes
1. No guarantee can reach this value;
2. Including the cooling device, calculate the operation rate (including standby time) according to the operating rate of 40% for 10 hours per day.
3. The number obtained when the H-UV system is set to 1.
• The above values ​​are the data measured by Komori under certain conditions and Komori does not provide any guarantees.
• Depending on the specifications of the different machines, the performance and values ​​in the above table may change. Specifications and values ​​may change due to product improvements.
Paper temperature
Room temperature +4~5o C
About 40o C or more
Attached device
Control Panels / Cooling Devices / Hair Dryers
(water-cooled/air-cooled)
Control Panels / Cooling Devices / Hair Dryers
(water-cooled/air-cooled)
Ozone exhaust pipe
No need to install
Need to install
ozone
No ozone
Ozone
Light source life 1
2,000 hours (120 to 160 W/cm) x 1 lamp
1,500 hours (160 W/cm)
× 4 to 5 lamps
Daily power consumption 2
Take the Lithrone G40 as an example
Take Lithrone G40P as an example
268.8 kW
447.3 kW
1105.3 kW
1437.1 kW
Product total life cost 3
1
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