Modern equipment management methods and content

I. Modern equipment management Modern equipment management is based on the life of research equipment. It pursues the goal of the most economical equipment life cycle cost and highest equipment efficiency. All employees are mobilized to apply modern science knowledge and management skills through planning, organization, and command. Coordination, control, and other actions, and comprehensive equipment management.
It is a new material for comprehensive research on equipment, which integrates technology, economy and management. Including modern equipment management theory, methods, means, organizations, personnel and other content.
Second, the target management to determine the company's production economy in a certain period of time the overall goal, and then to determine the internal units of the company, the division of the target of all departments, so that the company will be carried out according to the provisions of the objectives of management, complete the objectives of the mandate, and ultimately achieve the overall goal .
The main content of the goal management of equipment work is;
(1) Focusing on the company's production and operation goals, formulate goals for management and maintenance work, and adapt management thinking, management methods, and management methods to the economic system reform.
(2) Establish and improve the economic and technical index system of the equipment and determine the calculation method; formulate the post responsibility system of the equipment department and organize the implementation to achieve the goal of equipment management.
Third, key equipment management companies based on their own nature of production and requirements, determine the production of important areas, play an important role in the equipment, and to carry out key inspections, key maintenance, key management and key prevention.
The main contents of key equipment management methods are:
(1) Establish the principle and evaluation criteria for the classification of key equipment.
(2) Define the position of key equipment in the equipment management work.
(3) Formulate key equipment management methods and maintenance methods.
(4) Establish a maintenance guarantee system for key equipment. (Including periodic inspections, spare parts supply, professional training for operation and maintenance personnel, etc.)
IV. Pre-management equipment pre-management refers to all the work from the planning to the production phase, and it is the first half of life management in equipment management. The main contents of the pre-equipment management method are:
(1) Establish and improve the pre-management system of equipment.
(2) The use of scientific methods and methods to conceive, investigate, demonstrate, and make decisions on equipment programs, design, manufacture, and outsourcing of self-made equipment.
Equipment procurement, ordering; equipment installation, commissioning, benefit analysis, evaluation, information feedback, etc., in order to achieve good economic benefits.
V. Equipment Condition Monitoring and Diagnosis Technology Equipment condition monitoring is the use of manual or specialized instrumentation tools to perform intermittent or continuous monitoring according to the specified monitoring points, and to grasp the abnormal symptoms and deterioration degree of the equipment.
The diagnostic technology of the equipment is abbreviated as MEDT. Its meaning is to quantitatively detect and diagnose the equipment state parameters and predict the performance and reliability of the equipment.
If there is an abnormality, the cause, location, degree of danger, etc. are identified and evaluated, and a correction method is determined.
The main contents of the equipment condition monitoring and diagnostic technology methods are:
(1) Appropriate application of monitoring instruments and correct use of diagnostic techniques.
(2) Perform regular or random status monitoring and diagnosis on the equipment in operation (3) Accumulate data and master the dynamics and patterns. Provide scientific basis for the state management and maintenance of equipment.
Six, fault management equipment or systems in use due to certain factors that have lost the specified function and interrupt production or reduce efficiency, called the fault, fault management is to analyze the cause of the fault, determine the elimination method, summed up the law of failure, do a good job Record and feedback work.
The main content of the fault management method is:
(1) Scientifically establish the definition and classification of faults.
(2) Strictly formulate the order and rules of fault management.
(3) Statistical breakdown and nature analysis of failures, identify causes, strengthen management, and reduce failures.
VII. Management of the vision board The management of the vision board is to use all kinds of management methods and means to collect all kinds of useful data, and use a polar form of management. It has clear, intuitive and practical features.
The main content of the management method of the vision board is:
(1) To establish the guiding ideology for the development of visual management from static management to dynamic management, and to dynamic management.
(2) Ensure the integrity, authenticity, accuracy and timeliness of the management data of the vision board.
8. The use of microcomputer-aided equipment management and application microcomputers to utilize its powerful information storage, calculation, distribution, processing, and decision-making functions to help strengthen the basic management of equipment and improve the ability to collect, process, and process information in equipment management.
The main contents of the method for applying microcomputer auxiliary equipment are:
(1) Strengthen basic management and strictly formulate rules and regulations for the collection of equipment management information.
(2) Equipment information management must be systematic and standardized.
(3) Equipment management professionals and computer program preparers have close contact and knowledge exchange.
(4) On the basis of mature conditions, gradually use microcomputers for equipment management. (Management of equipment account management technology status and statistical analysis and decision-making of comprehensive economic indicators.)
Nine, equipment inspection equipment inspection method refers to the person's five senses or instruments, the technical status of various parts of the equipment inspection, in order to promptly identify hidden dangers, take measures to reduce the failure.
The main content of equipment inspection method is:
(1) Establish the concept, type, scope, and standard of equipment inspection.
(2) Establish the relationship between subjective condition monitoring and maintenance practices.
(3) Collect data to provide a reliable basis for the state management and maintenance of the equipment.
X. Maintenance of regional maintenance and management areas is a form of labor organization. It classifies equipment into areas and consists of fitters and electricians to form regional maintenance teams to perform maintenance work on the equipment in the assigned areas. Regional maintenance responsibility system To reconcile production or engineering projects with a view to achieving the desired goals, network technology is a scientific management method. Through practice, it can achieve better management and economic benefits.
In the equipment management, network technology mainly applies overhaul of large-scale, heavy-duty and key equipment. The main contents are: (1) Correctly analyze the situation of large projects, apply network technology, draw network diagrams, and correctly and reasonably determine critical routes. (2) During the implementation of the project, appropriate adjustments shall be made to ensure the progress of the overhaul period and improve economic efficiency.
XIII. Spare parts ABC classification management Spare parts ABC classification management method means that the company reasonably determines the reserve management methods of key, key spare parts, common and general spare parts according to the equipment type B. Under the premise of ensuring the normal supply of spare parts, unnecessary spare parts storage will be reduced, and spare parts funds will be strengthened.
The main content of the spare parts ABC classification management method is;
(1) According to the classification management requirements of equipment, the principles, requirements, and scope of the ABC classification of spare parts should be correctly and reasonably determined.
(2) Determine and control the variety of prepared parts and control the spare parts reserve.
(3) Strictly establish a system of feedback on inventory dynamics and correctly formulate spare parts procurement plans.
XIV. Accuracy index The application equipment accuracy index refers to the determination of the accuracy of a certain equipment in a certain period of time, or in the course of its use, in determining the accuracy of a certain equipment in accordance with the original design specifications. The degree of deterioration of the accuracy of management methods.
The main content of the precision index application is:
(1) Determine the geometrical accuracy of the equipment and ensure the production and processing.
(2) Correctly grasp the deterioration of equipment accuracy, and provide basis for the maintenance plan of the equipment.
(3) In practice, the rules of equipment accuracy and product quality are explored, and the correlation between the mechanical capability index (CM value) and the accuracy index is studied.
15. Technology transformation of equipment and equipment The technical transformation method refers to the use of new technologies to make technological innovations and structural improvements in equipment to improve or improve the performance, accuracy and productivity of equipment, and to reduce energy consumption and pollution.
The main contents of the equipment technological transformation method are:
(1) Strictly consider the necessity of production when determining the equipment transformation. Technical possibilities and economic rationality;
(2) The means of technological transformation mainly refers to the application of digital display, numerical control, microprocessors, practical application of the three new technologies, etc. Through the transformation can realize the modernization of enterprise production methods.
16. The equipment management method of the team equipment management team is the main component of the equipment management organization form that is integrated in China, and is an effective method for each operator in the organization class to do a good job of equipment maintenance, reasonable operation, and correct use.
The main content of the team equipment management method is:
(1) Formulate the objectives of the team equipment management work.
(2) Establish a complete team equipment management content. (Including class accounts, original documents, information transfer, etc.)
(3) Establish an appraisal and appraisal system for the economic responsibility system of posts, and strictly organize and implement them, and gradually increase the equipment management level of the team.