Logistics-driven packaging design innovation method

Transportation costs account for about 35% to 50% of total logistics costs, and this proportion is increasing as international crude oil prices continue to rise. Obviously, effective control of transportation costs plays a decisive role in saving the total cost of logistics. Improving the loading efficiency of logistics packaging is the most direct way to reduce transportation costs.

Through years of accumulated packaging design experience and a large number of laboratory computer algorithm research and testing practices, the researchers have developed a logistics-driven packaging design innovation method that not only optimizes the existing corrugated box size and content arrangement, but also optimizes Loading of existing size corrugated boxes.

Corrugated box geometry design

The informationization of corrugated box geometric design is not only reflected in the application of CAD system, but also in the consideration of the environmental parameters of corrugated box logistics. Through the PLUS system, we can make the geometric design of corrugated box more detailed, scientific and convenient.

1. Traditional corrugated box geometry design method

The traditional corrugated box geometry design includes the selection, size design and structural design of the corrugated box type. A packaging engineer in the packaging industry, when designing corrugated boxes, generally uses corrugated box types based on international standards and follows the ratio of inside to outside and the best outer box size (length: width: height = 2: 1:2) The principle of dimension design, structural design is often only focused on the product's protection function and packaging efficiency. This traditional corrugated box geometry design method does not find an effective solution to consider the transport loading efficiency while designing the geometry.

2. Logistics driven corrugated box geometric design method

The logistics-driven corrugated box geometric design method is a method for verifying the adaptive design of the corrugated box by using the computer exhaustive method.

The logistics-driven corrugated box geometry design features integrated in the PLUS system include corrugated box size optimization and interior alignment optimization, both of which generate an informative report for the user as a reference for their design.

Load optimization algorithm

The above two design methods cannot be realized without the support of the loading optimization algorithm. The load optimization algorithm is the core technology of the PLUS system, and the PLUS system uses a heuristic algorithm.

The PLUS system has extensively explored the optimization and mixing of single-size cuboids and cylinders. It has been proven that the PLUS system has great advantages over other similar software. With the same size corrugated box for loading optimization in the same size loading container, the PLUS system has a higher loading rate in many cases than the CAPE system (the famous American packing software).

The logistics-driven packaging design innovation method injects fresh blood into the logistics packaging design, which can improve the transportation loading efficiency and play an important role in saving transportation costs. The logistics-driven packaging design function provided by the PLUS system provides scholars with a valuable research tool and a practical design tool for corrugated box design practitioners.

　　 The above content is selected from the first issue of 2013, Printing and Printing , Packaging and Decoration, and more journal content. Please pay attention to the journal channel.

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